MOBILE BULK Material Handling--Ton Bag TRUCK LOADER

2023-08-12

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The discharge and loading processes of big bags and bulk trucks often present challenges. Dust tends to spread into the atmosphere during big bag discharge and truck loading, posing environmental concerns. Additionally, lifting big bags using overhead cranes or forklifts above trucks, and relying on manual labor for discharge, introduces safety risks. These inefficient methods result in increased operation time, labor costs, and energy consumption. While a fixed big bag discharge and truck loading terminal could be an option, the storage location of big bags and the truck loading station may not be in close proximity. This can lead to a high demand for big bag transportation operations and make the investment cost of such a terminal impractical. Moreover, large bulk trucks may struggle to approach the big bag discharge station or maneuver easily within the plant, causing traffic congestion. Consequently, these operational issues result in wasted time, energy, and occupational safety risks.

But worry no more! Our Mobile Big Bag Discharge and Bulk Truck Loading System offers a solution for efficient big bag discharge and dust-free loading of bulk materials into tanker trucks. This system comprises a mobile platform, big bag discharge unit, screw conveyor, loading bellow, and dust collection system. It can be easily towed by a vehicle to any desired location. The vertically adjustable screw conveyor facilitates quick transfer of various materials, and its horizontal position ensures safe and convenient transport. The loading bellow can be raised or lowered using a remote controller, allowing it to align with the truck's height. By sealing the loading hole, it effectively prevents dust leakage. Furthermore, the dust collection system efficiently vacuums dust from the loading hopper and bellow, directing it back to the hopper to prevent material loss.

The mobile bulk truck loader offers several advantages, including:

1. Mobility: The entire system is equipped with a wheeled mobile chassis, enabling easy transportation to the desired location using a tow bar, forklift, or vehicle.

2. Functionality: The screw conveyor can be positioned horizontally for transportation to different locations. Its compact form allows for loading onto a truck, providing flexibility in choosing the desired destination.

3. Time-saving: The system ensures efficient discharging of big bags and dust-free loading of bulk trucks simultaneously. It can transfer a big bag within a quick timeframe of only 1.5 - 2 minutes.

4. User-friendly: The loader is designed for easy operation. A single operator can handle both the discharging of big bags and the loading of the tanker simultaneously. The forklift operator can utilize big bag cutting knives without needing to leave the vehicle.

5. Remote control: The entire operation can be controlled conveniently using a remote controller.

6. Low maintenance: The system is designed to operate for extended periods without requiring frequent maintenance, ensuring hassle-free operation.

7. Adaptability to uneven ground: The screw jack leveling legs can be adjusted to accommodate uneven ground, ensuring safe and stable operation.

8. Adjustable loading bellow: The loading bellow can be extended or retracted according to the height of the bulk truck, facilitating efficient loading.

9. Environmental friendliness: The system incorporates a built-in dust collection mechanism, preventing the release of dust into the atmosphere. Dust is captured and transferred to the truck, minimizing material loss.

With these advantages, the mobile bulk truck loader provides a convenient, time-saving, and environmentally friendly solution for efficient bulk truck loading operations. Also with our Mobile Big Bag Discharge and Bulk Truck Loading System, you can overcome the challenges associated with these processes, ensuring efficient operations, dust control, and improved occupational safety.

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